Jack-Up rigs are one of the largest types of offshore rigs and a focus for Drilling Systems new simulator technology. Previously, the company had looked at Drill ships, which saw the highest in terms of valuation saving. However, with emerging simulation, Drilling Systems take a new step towards change to transform training in the industry.
Chief Operating Officer, Clive Battisby discusses their aim to change the way that crews train through demonstration, to improve long-term competency.
For the industry, it makes practical sense within the supply chain of oil and gas industry. Obviously, the cost base has been challenged fundamentally. There has been a massive downturn and people are going for the bare minimum level of training. If you think about sending people ‘off-hitch’, you’re paying extra travel, accommodation and training cost. So, the course cost, isn’t the only cost and in some cases, that might be the cheapest cost. You also have all the other costs that go with it. Therefore, it certainly optimises the operations and gives the people at the worksite the benefit of training and working at the same time. I think this has been proven to be one of the best to do it, you learn from the mistakes, so if you can do these mistakes on training simulator system, then that’s the best place to do them. Ultimately, it creates higher safety standards, lower training costs and more competent people.
Certainly, as we see, the industry is looking to technology to drive change. I think digital twin is the latest buzz phrase and the OTR is giving that digital twin on the simulator at the worksite. To allow the group the time to do that, you always want to plan something before you did it and this has been proven to be a much more efficient way of doing things. I think it just makes a lot of sense, we see it certainly being used in old rigs that have been reactivated.
You’re bringing in a crew, maybe big or a small and you’re now trying to up crew and rejig that rig into a position where it’s ready to go. I think that’s where the biggest risk is in terms of a HSE incident, because you’ve got a lot of fresh people that won’t have that experience because a lot of that industry experience has gone and hasn’t returned to the industry.
We have several clients now using OTR platform and we feel we know more about how they use it, certainly the likes of Stena Drilling and Pacific drilling, have focussed on rig reactivation.
It’s a little bit too early to say how the industry’s use of the technology will develop but certainly group competence is a big issue and equipment damage can be a concern. Clients don’t want people damaging equipment so focusing on contract security is important.
I think we will look to roll the same methodology out across our simulator platform range, Coiled Tubing simulators, wireline simulator and crane simulation. In fact, we already have Crane on our OTR platform, so it’s not just drilling and well control, we can be doing crane operations on rig sites too. We have many other drilling relating simulators but I think we’ll take this from a learning management system that underpins this platform and that will be rolled out across our simulations. For example, you’ve got a training passport and as you go on to any one of our systems, you would register that it is you on that system and then it’s got a digital record of your performance and competency,you get to track yourself and see your progression or areas that you can improve in. You can also look to see if you need to take an e-learning course or get some more hands on experience on operating a certain piece of equipment because it shows your skills gaps.
It’s been very good. We have been doing learning events wherepeopleor teams can comeinand they can use the system. For example,it was demonstrated to the likes of Stena Drilling, subsequently they’ve taken more of the OTR units and we have another couple of customers that we can’t mention now, but again they are taking the OTR on a lease contracts now. So, it is being shown as an effective tool. They will have one at ADIPEC, Offshore Europe and others in between. We’ve got systems to demo in India, Russia, Middle East and Aberdeen.
The crane system is still an important part. If you look at the number of reported lifting incidents that have happened, crane is something that certainly the UK HSE agency was very keen to drive incidents down on. Many years ago, we were involved with that project along with the HSE in developing a offshore crane simulator and that’s what we have now put onto the OTR as well. So, we will be rolling out crane simulation. We’ve got it on the drill-ship and we can add different types of crane to the system too. From a cost point of view for the end user they can get quite a lot of value out of that. Ultimately, that is what it comes down to- what is your training cost per head?
Yes, we will link that with the online dashboard we have, so although in some rigs obviously internet connectivity is difficult, the system is designed so that if an incident is reported we can design a scenario on the OTR specifically for that event and then we can push that new scenario out to the cloud. All the OTRs download that scenario, it’s added to appropriate individuals’ competency matrix and then the next time they log on they’ll see there is a new exercise to complete, then there will be an exercise brief, perhaps some well data and then they go and actually do that particular exercise.